Cutting Diamond Wire Saw
Cutting Diamond Wire Saw

Cutting Diamond Wire Saw

The HUALONG multiwire machine range, represents the excellence in granite and marble sawing thanks to its heavy structure vibrations free, that allows a longer life of the wire, an easy user control system and an unmatched reliability.
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Products Description

 

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The HUALONG multiwire machine range, represents the excellence in granite and marble sawing thanks to its heavy structure vibrations free, that allows a longer life of the wire, an easy user control system and an unmatched reliability.

1.This multi wire sawing machine can be used for large slab cutting and stone processing and cutting.

2.The most important feature is that it has a small footprint, low noise pollution, good cutting slab quality, and simple operation. Our group sawing machine is high-efficiency .

3.We can cut a wide range of stones; the cooling water used in the cutting process can also be recycled and reused without causing waste.

 

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The multi wire saw is a cutting machine for granite marble blocks with a number of diamond wires.

A traditional gang saw cuts the whole granite block with steel blades and abrasive, a combination of stone powder, white wash and water. The diamond wire is a cable with a diameter of 6.3-7.3 mm and on its surface are threaded diamond-impregnated beads.The diamond beads serve as an abrasive and are cooled and cleaned by water jets, the wasted material is also eliminated by the water.

The diamond wire is 24 metres long and forms a closed ring. This ring turns around the big driving wheel of the diamond wires and is the characteristic feature of the multi wire machine: an enormous roller with a diameter of 2.20 metres.Simple as a two-columns machine but with the same reliability and rigidity as a four-columns machine

 

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Using Benifits

Lower price and easier maintanence, Maximum precision on low thicknesses and longerdurability of the machine, Less maintanence cost and time.Longer lifespan of wires and better slab surface, lmprove work efficiency, require lessprofessional skills to workers, Comprehensive control on production and real-time techni-cal support;

Better slab quality, Reduce workload and improve work efficiency, Higher cutting efficiency and better slab surface, Longer durability of the machine, Less maintanence cost

 

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Multi-wire saws also come in a variety of sizes that range from 2 wires all the way up to 86 wires.he five-wire machine is flexible; you can cut multiple sizes of slabs in the same pass. It is very easy to make the adjustments. Hualong multi wire saw biggest advantage is its electro-hydraulic tensioning system. We have two tensioning systems going on independent fly wheels that are making micro adjustments as they cut through the stone. Each block of granite and marble has different consistencies throughout, so a saw being able to detect those changes and hardnesses can make slight adjustments to give the wire more tension while it's cutting."

 

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The electro-hydraulic tensioning system figures the tensioning value of each wire, which is automatically kept by the machine into a correct range of values, adjusting it according to the presence of harder or softer portions of the stone during cut. The oil of the hydraulic system is incompressible fluid, and it grants an immediate and reliable response during the tensioning of each wire, avoiding the continuous "loosing-tensioning" effect on the wires. This solution grants a long-lasting life of a wire as well as cutting precision.

"The presence of big tensioning flywheels and the big motor drum offers the attractive advantage to reduce the stress on the diamond wires, soliciting the minimum possible fatigue of the wire itself,This grants life of the wires higher than the average value in the market, optimizing at the best the investment of the diamond wires; moreover, reducing the frequency time in changing the wires, a continuous cutting production is granted without facing long and unproductive dead times."

Flexibility is also a feature of the multi-wire saw. , because of the lower cost to operate the saws, as well as the shorter setup time, you do not have to be as concerned with only cutting partial blocks if you don't have the demand for a whole block. "With the traditional shot saw method of cutting, in order to keep the per-square-foot cost of operating low, the saw needs to be completely full and every block needs to be completely cut, even if demand doesn't require it. That results in excess slabs added to inventory."

 

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