In the stone processing industry, the advancement of cutting technology directly determines the material utilization rate and production cost. In recent years, Hualong's multiwire saw cutting machine have gradually become a new trend in the development of the industry with their advantages of high precision, high efficiency and low energy consumption. Compared with traditional gang saws and diamond wire saw machine, Hualong's ultra-thin multiwire use thinner diamond wires (0.3-0.8mm) to cut rough materials, which not only improves the yield rate of the board, but also effectively reduces the waste of stone, bringing greater economic benefits to the enterprise. If you are a company specializing in processing luxury stones, Hualong's multiwire saw cutting machine is definitely the best choice for you.
Technichal:
Improve the yield rate of boards:
The cutting gap of traditional gang saws is usually 3-5mm, while the cutting gap of Hualong's ultra-thin wire saws is only 0.3-0.8mm. The diameter of the cutting wire is small, and the cutting surface in contact with the stone is reduced, which can greatly reduce the loss of the cutting wire to the stone. Avoid causing greater waste. Taking marble cutting as an example, if ultra-thin multiwire machine are used, the yield rate can be increased by 20%-25%. For expensive imported stone processing factories, this means that the panels produced by the factory have higher market competitiveness and profit margins.
Reduce the risk of breakage, suitable for cutting cracked stones:
Many stones are prone to breakage during the cutting process of traditional gang saws or thick wire multi-wire saws due to the large number of internal cracks, resulting in material waste. However, Hualong's ultra-thin wire saw has less friction and has a lower stress effect on the stone during cutting, so it can effectively reduce the problem of breakage caused by cracks.
High cutting accuracy, reducing subsequent processing costs:
The cutting error of the ultra-thin wire saw can be controlled within ±0.2mm, because the diamond wire is thinner and the cutting stability is high. The cut surface of the plate is flatter and smoother. This not only reduces the subsequent polishing and grinding work of the workers on the plate. This not only reduces the cost of abrasives and labor, but also improves overall production efficiency.
The HLMW100/150 produces 15% more than a conventional gangsaw and 20% more than a conventional diamond wire saw machine.
Intelligent control, reduce manual intervention:
Hualong ultra-thin multiwire machine use advanced control systems that support remote monitoring and parameter adjustment. For stones of different hardness, the system can automatically set the optimal cutting depth and speed to ensure that the service life of the diamond wire is maximized, while reducing the error and time cost of manual adjustment.
Energy saving and environmental protection, reducing dust pollution
The traditional cutting method not only consumes a lot of electricity, but also produces a lot of stone powder. This requires a lot of time and energy for the factory to deal with these waste residues. Time-consuming and labor-intensive. Ultra-thin multiwire machine have a small incision and high cutting efficiency, and their energy consumption is more than 50% lower than that of gang saws. Therefore, stone dust emissions are reduced by 20%-25%, which greatly reduces the burden on the water filtration system and further reduces the environmental protection costs of the factory. In addition, gang saws consume 80KWH of electricity per hour, while ultra-thin multiwire saw machine only require 40-45KWH. Save a lot of electricity.
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